Fully Automatic Egg Carton Pulp Molding Machine
Fully automatic egg carton making machine efficiently produces eco-friendly egg trays from recycled paper or agricultural residue. With its high production capacity and low labor requirements, it significantly reduces operational costs and improves overall production efficiency. This machine is ideal for investors seeking sustainable packaging solutions. If you’re interested in this project, please continue reading to learn more details.
Raw Materials for Egg Tray ProductionRaw material
Paper egg tray production needs waste paper and water as raw materials. The typical paper-to-water ratio should be maintained at 1:5 or 1:6.
Various types of waste paper can be used for making egg trays, including waste cartons, waste books/newspapers/magazines, A4 paper, corrugated fiberboard, recycled egg trays, wrapping paper, and more. Any inquiries, welcome to contact Pantao Machinery – a leading egg tray machine supplier.
Process FlowProcess
01
Waster Paper Pulping
The cardboard sheets are transported to the egg tray plant by the feeding system. The hydraulic pulper crushes the waste paper with water for 20 minutes (suggested proportion of 1:5 or 1:6), forming the paper pulp. The pulp is then adjusted for consistency in a homogenizer. The pulp flows into the finished pulp tank after uniform mixing.
02
Egg Tray Molding
Under the action of the vacuum system, paper pulp enters the egg tray moulding machine. Excess water is separated through the water vapor separation tank. Then the pulp fibers begin to bond together to form the shape of egg tray inside the mold.
03
Egg Tray Drying
The metal dryer begins to work to dry the semi-wet egg trays. Its special circulation fan and automatic dehumidification system drive hot air circulation to dry the wet egg trays. This ensures they meet the necessary quality standards.
04
Egg Tray Packaging (Optional)
This process is generally optional. The scattered egg trays are transported to the stacker where they are neatly arranged into stacks. Then they are moved to the packer for final wrapping and encapsulation.
Product IntroductionIntroduction
To make different final products, just need to equip different forming molds are ok, we will do the customized design according to your requirements, the following are some samples photo for your checking:
Technical Parametersparameters
| The Pantao Machinery PTJX fully automatic egg carton hot pressing line is a complete solution designed specifically for egg carton production lines. This equipment allows for continuous operation even if a heat source unit within the entire line fails. This line features centralized pulping, mixing, and supply automation, with the molding system and drying ovens fully integrated and stable. The automatic hot pressing system is divided into multiple modules to reduce the failure rate of individual modules and improve the efficiency and stability of the entire line. | ||
| Model | PT-DH5000 | PT-DH7000 |
| Forming type | Eight sides forming | |
| Template qty | Eight sides forming one side transfer | |
| Template size | 1950X420mm | 2600X420mm |
| Molds qty | 48+6 | 64+8 |
| Transfer speed | 14-18 times/minute | |
| Hour hour capacity | 5400 | 7200 |
| Daily capacity | 125000 | 170000 |
| Dryer | six layer | six layer |
| Dryer fuel | Natural gas, thermal oil, LPG, LNP or steam (if steam is used, the oven length needs to be designed according to the actual pressure) | |
| Staff | 3-4 | 3-4 |
| Factory size | 60x20x6 | 60x30x6 |
| The capacity of the machine is designed according to 12 egg cartons, this product can be compatible with 6, 8, 10, 12, 15, 18 egg cartons and 2 cups, 4 cups tray production. | ||
AdvantagesAdvantages
01
Rotary drum design, energy saving drive motor, low power consumption
02
High precision divider gearbox from Taiwan, International brand bearing, long life span
03
Stainless steel pulp tank, stainless steel pulp pipe, stainless steel machine cover
04
Aluminum forming molds can be customized as your egg tray or paper trays samples
05
Easy to change the forming molds, you can make different shape paper pulp packing trays by quick changing molds
06
4 sides, 8 sides and 12 sides rotary drum design will different production capacities are optional
07
Brick drying oven, single or multi-layers metal dryer oven can be matched, various heat source (thermal oil, steam, natural gas, diesel oil, coal etc)
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Please fill in the form below to request a quotation. We will keep in touch with you. Or you can contact us by calling our phone number +86 15511675168
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